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Iscar adjustable Milling Cutters

Iscar recently released a new family of High Speed Milling adjustable endmills and facemills that will expand milling of aluminum, non-metallics, cast iron and hardened steel. This should prove specially valuable in the automotive and aerospace industries.

The cutters are dynamically balanced and particularly designed to work with polycrystalline diamond (PCD) or cubic boron nitride (CBN) inserts. The use of these inserts will greatly increase surface finish. Standard HSM-rated HELIMILL carbide inserts will also work with these endmills. Internal coolant holes allow cooler cutting face and improved chip discharge and built-up edge resistance. The insert pockets have a flexible rear stopper, allowing for axial positioning of the cutting edge within 0.002 mm.

Iscar's endmills designated E90AD are available in HSK A63 shanks in four diameters from 25 to 50 mm. Iscar Facemills designated F90AD cover the 50 to 80 mm diameter range are offered in four diameters.

When used with Iscar HELIMILL carbide inserts, the adjustable high speed milling cutters produce a smooth cutting action at low cutting forces. HELIMILL inserts' helical cutting edges slowly enter the work piece reducing the impact load on the cutting face.

CHATTERFREE Solid Carbide Endmills

Iscar is expanding the extremely successful CHATTERFREE solid carbide 4 flute endmill family with the addition of smaller (3, 4 and 5 mm) and larger (25 mm) diameters. The brand new solid carbide endmills are implemented for roughing and finishing operations. Due to their variable pitch they feature outstanding chatter dampening ability. These endmills are an terrific solution for low power machines by improving their material removal rate and reducing vibration. They can be utilized for full slot machining of up to 2XD with solid carbide endmills.

Iscar's CHATTERFREE endmills increase stock removal rate and cut down cycle time in most milling operations. Their unique ground geometry provides exceptional surface finish and long tool life, while machining at high material removal rates.

New ID5 PCD and IB85 PCBN Tipped Milling Inserts

Iscar is adding a brand new TANGMILL ID5 PCD wiper insert and 2 HELIMILL inserts tipped with IB85 PCBN, for machining cast iron and a broad range of hard-to-machine metals at high cutting rates. The new LNAR 1106PN-R-S-W ID5 PCD tipped wiper insert has a very large frontal radius and sharp cutting edge. It provides a consistent clean-cut edge and excellent surface finish of less than Ra 0.3 µm. Iscar's new HELIMILL insert ADKW 1505 PDER IB85 has an IB85 PCBN brazed tip and can be used on 90 different milling cutters for semi-finishing and finish machining on cast iron. The insert includes a 0.8 mm corner radius and a honed cutting edge (0.03 mm). It can be used on the standard F90AD...-SFR or the E90AD ...-HSK63-S axially adjustable milling cutters.

By adjusting the axial position of the inserts, it is feasible to accomplish a 0.3-0.7 µm surface finish. IB85 is a fine grain polycrystalline cubic boron nitride grade. The minimal grain size enables grinding a very sharp cutting edge and accomplishing high surface quality, which provide excellent tool life. The IB85 grade can be used for machining a wide range of difficult to machine metal at high cutting rates and provides remarkable tool life. IB85 contains 85% PCBN with Al Co and W binder.

It is a incredibly strong and tough material which can be implemented for heavy roughing and interrupted cuts. The array of materials covered by IB85 encompasses hardened and cast steel of over 45 HRc, grey and nodular cast iron, powder compacted and sintered metals and heat resistant alloys.

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Brand New End Mills Coming From Iscar Can Expand Productivity While Reducing Costs
Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

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Manufacturers and die & mold shops can eliminate chatter problems in many milling operations with Iscar's new Chatterfree endmills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the main source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

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